专利摘要:
18 S UMMARIZATION Mounting base (11) for a building board (17), comprising a mounting surface (12) for receiving the building board in a mounting plane. According to the invention, the mounting surface has one or more first portions (14), which are braided by an adhesive (7) to form an adhesive joint with the building board at the contact of the building board with the adhesive, and one or more projecting portions (15), which are arranged partly to prevent the building board from coming into contact with said one or more first portions when the building board is pressed against the mounting surface with a force below a predetermined pressing force, and partly to deform when the predetermined pressing force is exceeded to allow the building board to come into contact with said one or more first portions. between the building board and the adhesive. The invention also relates to a method for mounting a building board with the aid of such a mounting base. Fig. 13
公开号:SE1051085A1
申请号:SE1051085
申请日:2010-10-18
公开日:2012-04-19
发明作者:Patrick Johansson
申请人:Atricon Ab;
IPC主号:
专利说明:

l0 l5 20 25 30 35 ca 50 st. screws for mounting such a building board.
Screwing plasterboard is time-consuming and labor-intensive.
The skulls of the screws must be pulled so far into the building board that they do not leave any elevation on the board surface, but its smoothness can be restored by filling screw head depressions and board joints. There is a risk here that the screw thread crushes the gypsum material, which leads to a force cohesive on the building board or building boards being compromised.
As a result of the monotonous and repetitive work steps during screwing, it can be mentioned that only 2-3% of the fitters who work with wall mounting on a daily basis can work until retirement. An installer of building boards can install about 7 pcs. building boards per hour. Each disc is screwed with about 50 pcs. screws. This means that the fitter performs about 350 monotonous work steps every hour, which gives 2800 work steps per working day. Wear and tear injuries to the shoulders, neck and back are therefore common among fitters. It is also common for fitters to receive whitening fingers caused by vibrations from screwdrivers.
There have been attempts to use double-sided adhesive tape to mount building boards. However, the tape procedure has the great disadvantage that the building boards cannot be fine-tuned during assembly. Once a building board has been attached to the base with the help of the double-sided adhesive tape, its position can usually not be adjusted, which is a problem if the building board does not end up in exactly the right position from the beginning. It has also been shown that a tape joint is not sufficiently durable, which is why taping is not applied to any appreciable degree to mount building boards.
Recently, they have also begun to supplement the screw joints with adhesive joints, whereby the number of screws used in the assembly has decreased. This development has taken place mainly to make it easier for the fitters. However, screws 10 15 25 25 35 35 are still needed to hold the building board in position while the glue used hardens.
WO 2008/026982 A1 describes a magnetic strip, which can be used instead of screws to keep the building board in position while the glue used hardens. This method works very well, but has the disadvantage that a relatively large number of magnetic strips is required if a large number of building boards are to be mounted at the same time. The object of the present invention is to solve these problems and to provide a mounting base and a method at one which allows simple, fast and safe mounting of building boards.
The mounting base according to the invention is characterized in that the mounting surface has: - one or more first portions, which are covered by an adhesive to form an adhesive joint with the building board at the contact of the building board with the adhesive, and - one or more projecting portions, which are arranged partly to prevent the building board from coming into contact with said one or more first portions when the building board is pressed against the mounting surface with a force less than a predetermined pressing force, and deform when the predetermined pressing force is exceeded to allow the building board to come into contact with said one or more first portions so that an adhesive bond is formed between the building board and the adhesive.
The invention will be described in more detail below with reference to the accompanying drawings.
Figure 1 shows a standing steel bar for mounting a building board. Figure 2 shows the bolt according to Figure 1 and a strip, which is mounted on the bolt according to Figure 1.
Figure 3 shows the rule according to figure 1 with mounted strip, which configuration forms a mounting base according to the invention.
Figure 4 shows the mounting base according to figure 3 in a cross-sectional view.
Figure 5 shows the mounting base according to figure 3 with an adhesive strand applied to its mounting surface.
Figure 6 shows the mounting base according to figure 3 with applied adhesive strand in a cross-sectional view.
Figure 7 shows the mounting of a building board on the mounting base according to figure 3.
Figure 8 shows in a cross-sectional view the mounting of the building board on the mounting base according to figure 3.
Figure 9 shows the mounting base according to figure 3 with mounted construction board.
Figure 10 shows in a cross-sectional view the mounting base according to figure 3 with mounted building board.
Figure 11 shows the strip according to Figures 2-10 in a cross-sectional view.
Figures 12-18 illustrate an alternative method of mounting a building board according to the invention.
Figure 1 shows a mounting base in the form of a standing steel bar 1, which has a U-shaped cross section and a substantially flat surface 2. This type of steel bar is in itself 10 l 25 20 25 30 35 previously known and is widely used in the assembly of buildings. boards, the building boards being screwed to the surface 2.
Prior to a mounting method according to the invention, however, the rule must be prepared so that it comprises a mounting surface which has on the one hand one or more first portions, which are covered by an adhesive or adhesive to form an adhesive joint with the building board upon contact of the building board with the adhesive, or several projecting portions, for forming resilient spacer elements for the building board. The functions of these lots will be described in the following.
In the embodiment of the invention illustrated in Figures 1-10, this mounting surface is provided by means of an elongate strip 3, which is shown in more detail in Figure 11.
The strip 3 is preferably formed by extrusion of a polymeric material, e.g. EPDM, silicone or any other form of synthetic rubber or polymer. The strip 3 has a back side 4 and a front side 5. On the back side 4 an adhesive 6 in the form of a double-sided adhesive tape is applied.
The tape 6 then substantially covers the entire back side of the strip 3. On the front side 5 an adhesive 7 in the form of a double-sided adhesive tape is also applied. Unlike the tape 6 on the back 4, the tape 7 on the front 5 covers only about 2/3 of the front 5 of the strip 3. Preferably, protective layers, e.g. protective tapes, arranged over adhesives 6 and 7.
The strip 3 has a projecting portion 8, which projects a predetermined distance from the front side 5 of the strip 3 from the third of the front side 5 which is not covered by the tape 7. This distance is such that it exceeds the thickness of the tape 7. In other words, the portion 8 projects outside the tape 7. In the embodiment shown in Figure 11, the portion 8 preferably projects about 1-30 mm, more preferably about 2-10 mm and most preferably about 2-3 mm outside the tape 7. In order to form a mounting base according to the invention, any protective layer is first removed from the tape 6, after which the strip 3 is attached to the surface 2 of the bar 1 by means of the tape 6, so that the strip 3 covers a part of the surface 2. Preferably the strip 3 is attached to the free long side 9 of the surface 2, as shown in figure 2, the surface 2 remaining nasty or free at the opposite long side 10 of the rule 1. In the embodiment shown, the strip 3 has a width which is about 1/3 of the width 2 of the surface 2, whereby about 2/3 of the surface 2 remains free.
The rule 1 with mounted strip 3 thus forms a mounting base or mounting support 11, which has a mounting surface 12 for cooperation with the building board.
The mounting surface 12 has a first portion 14, which is formed by the tape-covered part of the strip 3, i.e. the part covered by the tape 7. The mounting surface 12 further has a second portion 13, which is formed by the above-mentioned free portion of the surface 2. The mounting surface 12 finally has a third portion 15, which is formed by the projecting portion 8 of the strip 3 and which consequently protrudes above the rest of the mounting surface 12.
To mount a building board at the mounting base 11, an installer initially applies an adhesive string 16 to the second portion 13 of the mounting surface 12, as shown in Figures 5 and 6. The second portion 13 is thus arranged to form an adhesive receiving portion of the mounting surface 12. The applied adhesive string 16 thickness shall have a thickness measure in the normal direction of the surface 2 which exceeds the total thickness measure of the tape 7 and the strip 3 at the first portion 14, but which is less than the thickness measure of the projecting portion 15. In other words, the adhesive 16 should protrude above the level of the tape 7, but not outside the level of the protruding portion 15, seen in the normal direction of the mounting plane, ie. in the direction perpendicular to the plane in which the building board is to be mounted. Thereafter, the fitter removes any protective layer from the tape 7, after which the fitter for the building board 17 against the mounting base 11 so that the inner side of the building board 17 is brought to abut the projecting portion 15, as shown in Figures 7 and 8, and preferably also against the projecting portion of one or more adjacent mounting surfaces (not shown). Each projecting portion 15 is in this case sufficiently dimensionally stable to absorb the load from the building board 17 without appreciable deformation, which load comes from the fitter pressing the building board 17 against the mounting base 11 with a relatively moderate force, which is however sufficient to ensure that the contact of the building board 17 with the projecting portion 15 is maintained. In this position the projecting portion 15 ensures that the building board 17 does not come into contact with either the glue 16 or the tape 7, and the fitter can easily position the building board 17 in the desired position by maintaining the building board freely while maintaining a support against the projecting part 15. and again in the mounting plane.
When the fitter has positioned the building board 17 in the desired position, the fitter increases the pressing force on the building board 17, whereby the load on the projecting portion 15 increases until the projecting portion 15 gives way and allows the back of the building board 17 to come into contact first. the adhesive 16 and then the tape 7. The projecting portion 15 is thus arranged to be deformed elastically or plastically when a predetermined load on the portion 15 is exceeded, which predetermined load is greater than the relatively low load resulting from the pressing force required for that the fitter must maintain the building board 17 in contact with the projecting portions 15, but which is lower than the relatively high load resulting from the maximum pressing force with which a fitter is able to press the building board 17 against the mounting base 11.
In other words, the projecting portion 15 is arranged to prevent the building board 17 from coming into contact with said first and second portions 14, 13 when the building board 17 is pressed against the mounting surface 12 by a force less than a predetermined pressing force, but is also arranged to be deformed when the predetermined pressing force is exceeded so that the building board 17 comes into contact with said first and second portions 14, 13.
When the building board 17 comes into contact with the tape 7, an adhesion joint is immediately formed between the building board 17 and the tape 7, which adhesive joint keeps the building board 17 in contact with the adhesive 16 even when the fitter releases the building board 17. The adhesive joint must thus be strong enough to resist and overcome both the gravitational force acting on the building board 17 and the possible restoring force with which the portion 15 affects the building board 17, which restoring force may have its origin in the possible elasticity of the projecting portion 15. The adhesive joint then retains the building board 17 in contact with the adhesive 16 while the adhesive 16 hardens and until an adhesive joint has been formed between the building board 17 and the mounting base 11. The adhesive joint must thus also be sufficiently durable to maintain the building board 17 in the desired position until its that the adhesive dressing is fully developed.
The projecting portion 15 is thus arranged to be partly distance-forming in the positioning phase, i.e. when the building board 17 is positioned, partly resiliently in the fastening phase, ie. when the building board 17 is pressed against the mounting base 11 to be attached to the same.
It is understood that the first portion 14, seen in the normal direction of the mounting plane, should be level with or projecting outside the second portion 13 so that the building board 17 can be brought into contact with the adhesive 7. It is also understood that the distance, seen in the mounting plane 10 15 20 25 30 35 normal direction, between the second portion 13 and the first portion 14 determines the thickness of the adhesive joint. Preferably, the first portion 14, seen in the normal direction of the mounting plane, should not protrude beyond the second portion 13 by more than about 1-2 mm, which ensures that the adhesive joint obtains a thickness that does not exceed exactly 1-2 mm. Since an applied adhesive strand normally has a thickness of about 2-5 mm, this also ensures that the building board 17 comes into contact with the glue 16 before the building board comes into contact with the tape 7.
It is also understood that the building board 17 should not come into contact with the tape 7 before the building board 17 is in the correct position, since an established adhesive connection between the building board 17 and the tape 7 is very difficult to loosen. Thus, the distance between the first portion 14 and the projecting portion 15, seen in the normal direction of the mounting plane, should be sufficient to avoid premature, involuntary contact between the building board 17 and the tape 7. At the same time, the projecting portion 15 should not project too much outside the tape 7, since in that case it may be difficult to compress the portion 15 during the fastening phase. In order to prevent the building board 17 from coming into contact with the tape 7 during the positioning phase, it is in principle sufficient that the projecting portion 15 projects only slightly outside the tape 7, but experiments have shown that the projecting portion 15, seen in the normal direction of the mounting plane, should project at least about 1-2 mm, more preferably at least about 2-3 mm, outside the first portion 14 so that the building board 17 should not attach to the tape by mistake before the construction board 17 is in the correct position. Experiments have also shown that in the embodiment shown, the protruding portion 15 should not protrude outside the first portion 14 by more than about 30 mm, and more preferably not by more than about 10 mm, in order for the portion 15 to be compressed or compressed. during the fastening phase, ie. when the building board 17 is attached to the tape 7. Thus, it is preferred that the projecting portion 10 15 20 25 30 35 10 15, seen in the normal direction of the mounting plane, projects about 1-30 mm, more preferably about 2-10 mm and most preferably about 2- 3 mm outside the first portion 14. It will be appreciated, however, that the principle of the invention does not depend on these values, but that other values may be suitable, e.g. depending on the material used in the protruding portion and the flexibility and size of the building board, as long as the protruding portion 15 ensures that the building board 17 does not come into contact with the first portion 14 during the positioning phase, but allows the building board to be brought into contact with the first portion 14 during the fastening phase.
In order that the adhesive 16 should not contaminate the first portion 14 during assembly and thus reduce the adhesiveness of the adhesive 7, it is preferred that some type of barrier or barrier be provided between the second portion 13 and the first portion 14. In In the embodiment shown, this obstacle is constituted by the projecting portion 15, which effectively prevents glue from accidentally ending up on the tape 7 and destroying or impairing its adhesiveness.
Although construction boards are relatively stiff, they can bend slightly when loaded. This means that a building board, which rests on the projecting portion 15, risks coming into contact with the adhesive 7 if the distance in the mounting plane between the projecting portion 15 and the first portion 14 is too large. Therefore, it is preferred that the first portion 14 be arranged close to, and more preferably adjacent to, the projecting portion 15.
In order to avoid the building board smearing the adhesive during positioning, it is for the same reason preferred that the second portion 13 is arranged near, and more preferably adjacent to, the projecting portion.
In an alternative embodiment of a mounting base according to the invention, the mounting surface has a first, adhesive-covered portion, but no second portion for receiving glue. In such an embodiment, the adhesive connection between the adhesive of the first part and the building board forms the final connection between the building board and the mounting base.
An alternative method for mounting a building board according to the invention by means of such an alternative mounting base will be described in more detail below with reference to Figures 12-18.
In the alternative method, the strip 3 is mounted on the bolt 1 in the same way as described above. The rule 1 and the strip 3 thus form a mounting base 11, which has a mounting surface 12. The mounting surface 12 has a first portion 14, which is formed by the tape-covered part of the strip 3, i.e. the part covered by the tape 7.
The mounting surface 12 further has a protruding portion 15, which is formed by the protruding portion 8 of the strip 3 (see Figure 11) and which consequently projects beyond the rest of the mounting surface 12. Unlike the previously described method, no glue is applied to the mounting base 11.
Thereafter, the fitter moves the building board 17 against the mounting base 11 so that the inner side of the building board 17 is caused to abut the projecting portion 15, as shown in Figures 15 and 16, and preferably also against the projecting portion of one or more not shown, adjacent mounting pads. Each projecting portion 15 is in this case sufficiently dimensionally stable to absorb the load from the building board 17 without appreciable deformation, which load comes from the fitter pressing the building board 17 against the mounting base 11 with a relatively moderate force, which is sufficient to ensure that the contact of the construction disc 17 with the projecting portion 15 is maintained. In this position, the projecting portion 10 15 20 25 30 35 12 15 ensures that the building board 17 does not come into contact with the tape 7, and the fitter can easily position the building board 17 in the desired position by maintaining a support against the projecting part 15. freely move the building board back and forth in the mounting plane.
When the fitter has positioned the building board 17 in the desired position, the fitter increases the pressing force on the building board 17, whereby the load on the protruding portion 15 increases until the protruding portion 15 gives way and allows the back of the building board 17 to come into contact with tape. pin 7. The projecting portion 15 is thus arranged to be deformed elastically or plastically when a predetermined load on the portion 15 is exceeded, which predetermined load is greater than the relatively low load resulting from the pressing force required for the fitter to maintain the building board. 17 in contact with the projecting portions 15, but which is lower than the relatively high load resulting from the maximum pressing force with which a fitter is able to press the building board 17 against the mounting base 11. In other words, the projecting portion 15 is arranged to prevent the building board 17 from coming into contact with said first portion 14 when the building board 17 is pressed against the mounting surface 12 m ed a force which is less than a predetermined pressing force, but is also arranged to be deformed when the predetermined pressing force is exceeded so that the building board 17 comes into contact with the first portion 14.
When the building board 17 comes into contact with the tape 7, an adhesion joint is immediately formed between the building board 17 and the tape 7, which adhesive joint keeps the building board 17 in contact with the mounting surface 12 even when the fitter releases the building board 17. The adhesive bandage must thus be strong enough to withstand the gravitational force acting on the building board 17, and the possible restoring force with which the portion 10 15 20 25 30 35 13 15 affects the building board 17, which restoring force may have its origin in the possible elasticity of the part 15.
The adhesive joint forms the final joint between the building board 17 and the mounting base 11. The adhesive joint must thus be sufficiently durable to maintain the building board 17 in the desired position during the expected service life of the wall.
The invention has been described above on the basis of a couple of specific embodiments. It will be appreciated, however, that other embodiments fall within the scope of the invention. It is realized e.g. that the rule 1 may comprise more than one strip 3, in which case the mounting surface 12 has a plurality of first portions 14, second portions 13 and projecting portions 15, respectively.
It is also understood that the mounting base does not necessarily have to include a rule. Lists of the type described above can e.g. attached to a flat concrete wall, in which case the concrete wall with mounted strips forms a mounting base according to the invention.
It is also understood that a mounting base according to the invention can be formed by a double-sided adhesive tape forming the first portion and a spacer-forming but resilient strip, e.g. of a suitable polymeric material, which forms said protruding portion, is attached to a substrate, e.g. a rule or a concrete wall.
It is also understood that the strip can be designed as an integral part of a rule.
In case the mounting base comprises a bolt, the second part can be provided with through holes or openings, which allow the passage of glue to the back of the bolt when the building board is pressed against the mounting base, which gives a stronger adhesive joint. In addition, the advantage is obtained that excess glue is prevented from spreading in an undesired manner on the mounting surface.
It is also understood that the projecting party can be realized in a variety of ways. In a metal rule, e.g. projecting portions are realized by punching out portions of the surface 2 and bending them outwards, so that these punched out portions can form a support during the positioning phase, but at the same time are pressed in when the fitter presses the building board against the surface to secure the building board to the adhesive.
It will be appreciated that the composition of the adhesive and its spread on the mounting surface are determined by its adhesion and the weight of the disc. Depending on these properties, the adhesive may be spot-applied or may cover a longer, continuous part of the mounting surface.
权利要求:
Claims (10)
[1]
Mounting base (11) for a building board (17), comprising a mounting surface (12) for receiving the building board (17) in a mounting plane, characterized in that the mounting surface (12) has: - one or more first portions ( 14), which are covered by an adhesive (7) for forming an adhesive bond with the building board (17) at the contact of the building board (17) with the adhesive (7), and - one or more projecting portions (15), which are arranged partly to prevent the building board (17) from coming into contact with said one or more first portions (14) when the building board (17) is pressed against the mounting surface (12) by a force less than a predetermined pressing force, partly to be deformed when the predetermined pressing force is exceeded for to allow the building board (17) to come into contact with said one or more first portions (14) so that an adhesion joint is formed between the building board (17) and the adhesive (7).
[2]
Mounting base (11) according to claim 1, characterized in that the mounting surface (12) also has: - one or more other portions (13) for receiving an adhesive (16) for forming an adhesive joint with the building board (17), wherein said one or more projecting portions (15) are also arranged partly to prevent the building board (17) from coming into contact with said one or more other portions (13) when the building board (17) is pressed against the mounting surface (12) by a force below the predetermined pressing force, partly to be deformed when the predetermined pressing force is exceeded to allow the building board (17) to come into contact with said one or more other portions (13), and wherein said adhesive joint is arranged to maintain the building board (17) contact with said one or more other portions (13) at least until a glue joint is formed between the mounting surface (12) and the building board (17) by the provision of the glue (16).
[3]
Mounting base (11) according to claim 2, characterized in that said one or more first portions (14), seen in the normal direction of the mounting plane, do not protrude beyond said one or more second portions (13) by more than 1-2 mm.
[4]
Mounting base (11) according to any one of claims 2 and 3, characterized in that said one or more projecting portions (15), seen in the normal direction of the mounting plane, project at least 3-6 mm outside said one or more first portions (14).
[5]
Mounting base (11) according to claim 4, characterized in that said one or more projecting portions (15), seen in the normal direction of the mounting plane, project at least 5-110 mm outside said one or more first portions (14).
[6]
Mounting base (11) according to one of the preceding claims, characterized in that said one or more first portions (14) are arranged adjacent to said one or more projecting portions (15).
[7]
Mounting base (11) according to any one of claims 2-6, characterized in that said one or more other portions (13) are arranged adjacent to said one or more projecting portions (15).
[8]
Mounting pad (11) according to one of the preceding claims, characterized in that the adhesive (7) is a tape.
[9]
Method for mounting a building board (17) on a mounting base (11) according to any one of claims 1-8, characterized by the steps: 17 - that the building board (17) is moved against the mounting base (11), is made to abut against said one or several projecting portions (15) and positioned in the desired position, - that the building board (17) is then brought into contact with said adhesive (7) by pressing the building board (17) against the mounting base (11) with a force exceeding one predetermined pressing force, at which predetermined pressing force said one or more projecting portions (15) are deformed and the building board (17) allows contact with said one or more first parts (14), an adhesion joint being formed between the building board (17) and the mounting base (ll).
[10]
Method according to claim 9, characterized by the steps: - that an adhesive (16) is applied to said one or more other portions (13) before the building board (17) is moved against the mounting base (11), - that the building board (17), when it being brought into contact with said one or more first portions (14) and the adhesive (7) applied to these portions (14), also being brought into contact with said one or more second portions (13) and that on these second portions ( The adhesive (16) is applied, and - said adhesive dressing is caused to maintain contact of the building board (17) with said one or more other portions (13) at least until an adhesive dressing is formed between the mounting surface (12) and the building board ( 17) through the care of the adhesive (16).
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同族专利:
公开号 | 公开日
EP2441898A2|2012-04-18|
EP2441898A3|2014-10-29|
SE536279C2|2013-07-30|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题

NL9002083A|1990-09-24|1991-08-01|Sika Bv|METHOD FOR ATTACHING A FAÇADE PANEL ON A FAÇADE CONSTRUCTION|
DE202006010694U1|2005-05-03|2006-10-12|Dinac|Multi-layer panels aligning system for e.g. wall in building, has corner beads of same length with one branch set engaged between panels` gypsum boards and rear layers and another set with corner supports mutually cooperating to align beads|
US20090320407A1|2006-08-29|2009-12-31|Patrick Johansson|Method and means to assemble a building board on a support|CN103290941B|2013-06-05|2015-08-19|张家港市盛港绿色防火建材有限公司|A kind of modified integrated house PLASTIC LAMINATED|
BE1025589B1|2015-03-10|2019-04-29|Wilfried Blocken|Thermally insulated wall and method for its manufacture|
DE102017121353A1|2017-09-14|2019-03-14|Barbara Siebert|Redundant mounting and redundant holding system for glued facade panels|
法律状态:
2018-05-29| NUG| Patent has lapsed|
优先权:
申请号 | 申请日 | 专利标题
SE1051085A|SE536279C2|2010-10-18|2010-10-18|Mounting base for a building board as well as the procedure for one|SE1051085A| SE536279C2|2010-10-18|2010-10-18|Mounting base for a building board as well as the procedure for one|
EP11446505.7A| EP2441898A3|2010-10-18|2011-10-18|Mounting support and method for mounting a construction panel|
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